Drop-In Vishay Replacements: Analyzing the HVC HVR/GHP Series

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Drop-In Vishay Replacements: Analyzing the HVC HVR/GHP Series

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1. Introduction

In critical applications such as high-voltage power supplies, medical imaging equipment (CT/X-Ray), industrial control, and test & measurement, high-voltage resistors play a fundamental role in precision voltage division, current limiting, and energy dissipation. Their stability directly impacts the imaging accuracy and long-term safety of the entire system.

Currently, Vishay (Techno/Sfernice/Dale) holds a significant position in the global market, but this comes with high premiums and long lead times. The HVC HVR/GHP series, leveraging its independently developed high-voltage thick film technology, not only achieves 1:1 electrical parameter matching with Vishay but also demonstrates significant advantages in VCR (Voltage Coefficient of Resistance) control, high-temperature resistance, and customized delivery.


2. Product Series Matrix Comparison

Brand Series Structure Type Power Range Voltage Range HVC Replacement Advantage
Vishay FHV Series Flat Thick Film 0.25W - 4W 750V - 15kV -
HVC GHP/GFP Series Flat Thick Film 0.5W - 10W 4kV - 35kV Higher power density, doubled voltage limit
Vishay HTS Series Tubular/Flat Hybrid 0.25W - 5W 500V - 50kV -
HVC BOP/BSP Series Tubular Thick Film 0.8W - 25W 1.5kV - 60kV Greater heat dissipation capacity and temperature limit

3. Key Technical Parameter Analysis

When conducting replacement evaluations, HVC recommends that engineers focus on the following dimensions:

  • VCR (Voltage Coefficient of Resistance): Under high voltage, the resistance value will undergo non-linear changes. The HVC HVR series controls VCR at extremely low levels (e.g., < 5 ppm/V), ensuring that the voltage divider circuit remains accurate even with voltage fluctuations.
  • Temperature Coefficient (TCR): HVC standard products offer excellent performance of 25 - 100 ppm/°C, ensuring stability across a wide temperature range.
  • Upper Operating Temperature Limit: Some HVC models can operate at temperatures up to +225°C (higher than the original manufacturer's standard of +175°C), suitable for extreme industrial environments.
  • Pulse Capability: The GHP series uses non-inductive serpentine cut design, significantly increasing the ability to withstand instantaneous high-energy impacts.

4. Model Cross-Reference Table

4.1 FHV Series → GHP Flat Series (Perfect Match)

Target Vishay Model HVC Replacement Model Parameters (Power/Voltage Rating) Match Rating
FHV10050M0GNES HVRGHP 8/5 (1.6W, 8kV) 1W, 7.5kV ⭐⭐⭐⭐⭐
FHV1007M25JNES HVRGHP 8/5 (1.6W, 8kV) 1W, 7.5kV ⭐⭐⭐⭐⭐
FHV5002006FKE3 HVRGHP 4 (4W, 15kV) 4W, 15kV ⭐⭐⭐⭐⭐ Perfect Match
FHV50020M0FKES HVRGHP 4 (4W, 15kV) 4W, 15kV ⭐⭐⭐⭐⭐ Perfect Match

4.2 HTS Series → BOP/BSP Tubular Series (Typical Cross-Reference)

Vishay Model (Size) HVC Replacement Model Parameters (Power/Voltage Rating) Replacement Recommendation
HTS0068 (14mm) HVRBOP20 1W, 2kV 1.5W, 3kV, ample power margin
HTS523 (23mm) HVRBSP20 1W, 5kV 2.3W, 5kV, excellent dielectric strength
HTS729 (29mm) HVRBSP32 2W, 10kV 4.2W, large power margin, excellent heat dissipation
HTS972 (72mm) HVRBSP103 4W, 30kV 12.5W/32kV, extremely high redundancy
HTS747 (47mm) HVRGHP 10.51 2.5W, 15kV Recommended Upgrade: Addresses original manufacturer's voltage rating bottleneck

5. HVC Standard Part Number Logic Explanation

To facilitate ERP database indexing, HVC has standardized its part numbering rules, achieving a "what you see is what you get" approach:

  • Series: HVR (High Voltage Thick Film) / GHP (High Power Thick Film/Non-Inductive).
  • Style: BOP (Cylindrical with Leads) / FLT (Flat Chip).
  • Length: For example, 22 represents a body length of approximately 22mm, 51 for 51mm.
  • Resistance Value and Tolerance: 100M for 100 Megohm, F for ±1%.
  • Physical Specifications: Dia4X22 refers to a diameter of 4mm and a length of 22mm.

6. Why Choose HVC as Your Preferred Alternative?

  1. Fast Delivery: Vishay's cutting-edge series typically have lead times of 20-40 weeks, while HVC standard models can achieve fast delivery in 4-8 weeks.
  2. Ultra-High Resistance Technology: HVC can provide custom resistance values up to 10TΩ, meeting the demands of precision sensors and laboratory applications.
  3. 1:1 Physical Compatibility: Dimensions are in full compliance with industry standards (e.g., 51mm length corresponding to FHV-500), allowing for seamless replacement without modifying PCB layouts.
  4. Four-Step Selection Method: Confirm parameters -> Select from table -> Verify margins (Power/Voltage Rating ≥ 1.3×) -> Sample validation.

7. Typical Application Areas

  • Medical Diagnostics: Magnetic Resonance Imaging, high-voltage ultrasonic processing, CT high-voltage generator damping.
  • Test and Measurement: High-voltage probes, oscilloscope attenuators, precision voltage divider networks.
  • Power Electronics: Inverter protection, high-voltage circuits in photovoltaic inverters.
  • Industrial Lasers: Energy control in Pulse Forming Networks (PFN).

8. Vishay Full Series Model Cross-Reference Table

The following is the complete breakdown of Vishay high-voltage thick film resistor series, covering major product lines such as FHV, HTS, and TR.

A. FHV Series (High Voltage Thick Film Resistors)

No. Vishay Model HVC Replacement Model Power Voltage Package Type
1 FHV025 HVRGHP 5/5 (0.65W, 1.5kV) 0.25W 0.75kV Flat
2 FHV050 HVRGHP 5/5 (0.65W, 1.5kV) 0.5W 1.5kV Flat
3 FHV075 HVRGHP 8/5 (1.6W, 8kV) 0.25W 3.75kV Flat
4 FHV100 HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV Flat
5 FHV150 HVRGHP 3 (3W, 12kV) 1.5W 11.25kV Flat
6 FHV160 HVRGHP 8/5 (1.6W, 8kV) 1W 3.5kV Flat
7 FHV200 HVRGHP 4 (4W, 15kV) 2W 15kV Flat
8 FHV400 HVRGHP 8/5 (1.6W, 8kV) 2W 7.5kV Flat
9 FHV500 HVRGHP 4 (4W, 15kV) 4W 15kV Flat
10 FHV026 HVRBOP10 (1W, 2kV) 0.25W 0.75kV Tubular
11 FHV051 HVRBOP14 (1W, 3kV) 0.5W 1.5kV Tubular
12 FHV076 HVRBOP20 (1.5W, 5kV) 0.25W 3.75kV Tubular
13 FHV101 HVRBOP32 (2W, 10kV) 1W 7.5kV Tubular
14 FHV151 HVRBOP51 (3W, 15kV) 1.5W 11.25kV Tubular
15 FHV201 HVRBOP51 (4W, 15kV) 2W 15kV Tubular

B. HTS Series (High Voltage Precision Thick Film Resistors)

No. Vishay Model HVC Replacement Model Power Voltage Size/Features
1 HTS0068 HVRBOP14 (1W, 3kV) 1W 2kV 14mm Precision Type
2 HTS0523 HVRBSP20 (2.3W, 5kV) 1W 5kV 23mm Standard Type
3 HTS0547 HVRBSP47 (3W, 20kV) 2W 10kV 47mm High Power
4 HTS0729 HVRBSP32 (3W, 15kV) 2W 10kV 29mm Compact Type
5 HTS0747 HVRBSP47 (4W, 25kV) 3W 20kV 47mm Ultra High Voltage
6 HTS0923 HVRBSP20 (2.3W, 5kV) 1.5W 12kV 23mm High Frequency Feature
7 HTS0932 HVRBSP32 (3W, 15kV) 2W 15kV 32mm High Stability
8 HTS0947 HVRBSP47 (4W, 25kV) 3W 25kV 47mm Precision Level
9 HTS0972 HVRGHP 10.51 (6W, 30kV) 4W 30kV 72mm High Power
10 HTS0058 HVRGHP 5/5 (0.65W, 1.5kV) 0.5W 1kV 8mm Miniature Type
11 HTS0063 HVRGHP 8/5 (1.6W, 8kV) 0.75W 1.5kV 10mm Precision Type
12 HTS0068 HVRGHP 8/5 (1.6W, 8kV) 1W 2kV 14mm Standard Type
13 HTS0523 HVRGHP 8/5 (1.6W, 8kV) 1W 5kV 23mm General Purpose
14 HTS0729 HVRGHP 3 (3W, 12kV) 2W 10kV 29mm High Voltage
15 HTS0947 HVRGHP 4 (4W, 15kV) 3W 25kV 47mm Ultra High Voltage

C. TR Series (General Purpose High Voltage Resistors)

No. Vishay Model HVC Replacement Model Power Voltage Features
1 TR03C HVRGHP 5/5 (0.65W, 1.5kV) 0.25W 0.8kV Standard Type
2 TR03X HVRGHP 8/5 (1.6W, 8kV) 0.25W 2.5kV High Voltage Type
3 TR05D HVRGHP 8/5 (1.6W, 8kV) 0.5W 4kV Standard Type
4 TR05X HVRGHP 8/5 (1.6W, 8kV) 0.5W 5kV High Voltage Type
5 TR10F HVRGHP 3 (3W, 12kV) 1W 6.5kV Standard Type
6 TR10X HVRGHP 3 (3W, 12kV) 1W 10kV High Voltage Type
7 TR15G HVRGHP 3 (3W, 12kV) 1.5W 12.5kV Standard Type
8 TR15X HVRGHP 4 (4W, 15kV) 1.5W 15kV High Voltage Type
9 TR20H HVRGHP 4 (4W, 15kV) 2W 17.5kV Standard Type
10 TR20X HVRGHP 4 (4W, 15kV) 2W 20kV High Voltage Type
11 TR30J HVRGHP 4 (4W, 15kV) 3W 25kV Standard Type
12 TR30X HVRGHP 8/5 (1.6W, 8kV) 3W 30kV High Voltage Type
13 TR05D HVRGHP 8/5 (1.6W, 8kV) 0.5W 4kV Precision Type
14 TR10F HVRGHP 3 (3W, 12kV) 1W 6.5kV Precision Type
15 TR20H HVRGHP 4 (4W, 15kV) 2W 17.5kV Precision Type

9. Vishay Complete Model Quick Reference Table

The following are 100 popular complete part numbers for Vishay high-voltage thick film resistors, sourced from channels such as DigiKey:

FHV2001G00GNEB
HTS00581005JKB17
HTS00681002JTB17
HTS00681004FPB17
HTS00681005JPB17
HTS00681006FPB17
HTS00682004FPB17
HTS00682005FPB17
HTS00682006FPB17
HTS00683004FPB17
HTS00683005FPB17
HTS00683006FPB17
HTS00685004FPB17
HTS00685005FPB17
HTS00685006FPB17
HTS05231002FPB19
HTS05231004FPB19
HTS05231005FPB19
HTS05231006FPB19
HTS05232004FPB19
HTS05232005FPB19
HTS05232006FPB19
HTS05233004FPB19
HTS05233005FPB19
HTS05233006FPB19
HTS05235004FPB19
HTS05235005FPB19
HTS05235006FPB19
HTS05471002FPB19
HTS05471004FPB19
HTS05471005FPB19
HTS05471006FPB19
HTS05472004FPB19
HTS05472005FPB19
HTS05472006FPB19
HTS05473004FPB19
HTS05473005FPB19
HTS05473006FPB19
HTS05475004FPB19
HTS05475005FPB19
HTS05475006FPB19
HTS07291202FPB23
HTS07291204FPB23
HTS07291205FPB23
HTS07291206FPB23
HTS07292004FPB23
HTS07292005FPB23
HTS07292006FPB23
HTS07293004FPB23
HTS07293005FPB23
HTS07293006FPB23
HTS07295004FPB23
HTS07295005FPB23
HTS07295006FPB23
HTS09471002FPB19
HTS09471004FPB19
HTS09471005FPB19
HTS09471006FPB19
HTS09472004FPB19
HTS09472005FPB19
HTS09472006FPB19
HTS09473004FPB19
HTS09473005FPB19
HTS09473006FPB19
HTS09475004FPB19
HTS09475005FPB19
HTS09475006FPB19
HTS09721002FPB23
HTS09721004FPB23
HTS09721005FPB23
HTS09721006FPB23
HTS09722004FPB23
HTS09722005FPB23
HTS09722006FPB23
HTS09723004FPB23
HTS09723005FPB23
HTS09723006FPB23
HTS09725004FPB23
HTS09725005FPB23
HTS09725006FPB23
HTS91001002FPB23
HTS91001003FPB23
HTS91001004FPB23
HTS91001005FPB23
HTS91001006FPB23
FHV0501M00FKRB
HTS00631003JKB17
HTS09725007GPB23
HTS09471005DPB19
FHV40047M0FKEB
HTS00631004FKB17
HTS05233006GKA20
HTS523-10502
FHV075100MKNES
HTS00631005JKA20
HTS07291203FKB23
HTS09471004GPB19
FHV1001M00FKES
HTS00631005JPB17
HTS05475008JPB19
HTS07293005JPB23
FHV10050M0GKEB
HTS00631006DKB17
HTS947-10781
HTS9100-10706
FHV10020M0FKEB
HTS00631006DPB17
HTS9100-10705
HTS05471008KPB19
FHV160249KFNES
HTS00631006FPA20
HTS747-10685
HTS09721008JPB23
FHV50033M0JNEB
HTS00631006KKB17
HTS729-10667
HTS729-10675
FHV100100MFKEB
HTS00631505FPB17
HTS05231005GKB19
HTS9100-10715
FHV2001G00GNEB
HTS00631805KPB17
HTS09721008GPB23
HTS05471004KKB19
FHV50050M0JNRB
HTS00632005FPB17
HTS07295005JPB23
HTS05471006JKB19
FHV025100MFJEB
HTS00632005JPB17
HTS07292005FPB23
HTS729-10659
FHV10033M0FKEB
HTS00632006FPB17
HTS05232004JKA20
HTS972-10798
FHV050100MFKRB
HTS00632205FPB17
HTS05231005JKA20
HTS05471005JKB19
FHV150100MFKEB
HTS00633004FPB17
HTS91001004FPB23
HTS972-10782
FHV200100MFKEB
HTS00635004FPB17
HTS05235004JPB19
HTS05471004JKB19
FHV400100MFKEB
HTS00635005FPB17
HTS91002204FPB23
HTS972-10774

Contact and Technical Support

If you are looking for alternatives to discontinued Vishay series, or have any needs regarding high-voltage resistor selection or customization, the HVC replacement engineering team is always ready to provide support.

We are committed to providing free sample testing and OEM-level technical support for all replacement projects, jointly driving the continuous development of high-voltage technology.


Copyright Notice: This document is the property of HVC Capacitor Manufacturing. All rights reserved. Reproduction, distribution, or use of this document or any part thereof without express written permission is prohibited.

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