Executive Summary
In medical imaging (CT/X-Ray), high-voltage power supplies, and precision industrial control fields, SIP (Single In-line Package) high-voltage thick film resistors are critical components for ensuring stable system operation. For a long time, Japan's KOA RK92 series has dominated this niche market, leading to a significant "single-source" risk for a large number of high-end equipment globally.
As KOA's strategic adjustments led the RK92 series to enter the End-of-Life (EOL) phase, this dependency has transformed into a substantial supply chain crisis. HVC Company, leveraging its profound expertise in high-voltage thick film technology, has launched the HVRGXP series. This series not only achieves Pin-to-Pin precise alignment with KOA RK92 in technical parameters but also provides global customers with a safe, controllable, and high-performance "strategic backup solution" through its flexible manufacturing and rapid delivery system.
| Benchmark | KOA RK92 (late / EOL phase) | HVC HVRGXP |
|---|---|---|
| Supply & lead time | EOL trajectory; historically long factory lead times | Active platform; typically 4–6 weeks standard (expedite where offered) |
| Substrate | Typical 85–90% alumina class on many legacy builds | 96% high-purity alumina baseline |
| High-frequency behaviour | Classic thick-film layouts | Serpentine non-inductive patterning |
| VCR (voltage coefficient) | Generic thick-film behaviour | Ru-based film targeted to < 2–5 ppm/V class |
| Resistance portfolio | Standard-value emphasis pre-EOL | Laser trim; wide custom values, practical MOQs |
| Form factor | RK92 SIP outlines | Pin-to-Pin 9.6 / 26 / 30 mm families |
As global manufacturing supply chains are being restructured, the market for through-hole high-voltage thick film resistors is experiencing a quiet crisis.
For a long time, KOA RK92 has been widely 'Designed-in' due to its stability. However, over-reliance on a single brand has led to extremely high risk exposure. Should the original manufacturer face force majeure or strategic adjustments (e.g., a complete shift in production capacity to automotive-grade SMD components), downstream equipment manufacturers would face a critical shortage of supplies.
Starting in 2023, the lead time for the KOA RK92 series extended from a standard 8 weeks to over 30 weeks, eventually leading to its End-of-Life. For medical and industrial control equipment with lifecycles of 10-20 years, this means a mandatory search for alternatives, otherwise, they would be forced to redesign PCBs, incurring extremely high validation costs.
Addressing the aforementioned pain points, HVC Electronics has launched the HVRGXP series of high-voltage thick film resistors, achieving a leap from "simple replacement" to "supply chain upgrade" through innovations in three key dimensions:
The HVRGXP series is not merely a replica but an upgraded product based on 96% high-purity alumina substrates. * Pin-to-Pin Compatibility: Strictly replicates the physical dimensions of KOA RK92 (e.g., 26mm, 9.6mm, 30mm lengths), eliminating the need for PCB design modifications. * Enhanced Electrical Performance: Through unique serpentine non-inductive printing technology, the Temperature Coefficient of Resistance (TCR) is stabilized at ±50~100ppm/℃ (industry standard is typically ±200ppm), and it exhibits superior VCR (Voltage Coefficient of Resistance) characteristics under high-voltage pulses.
Unlike KOA's rigid standard product lines, HVC has deployed high-precision Laser Trimming production lines. * Custom Resistance Values: Whether standard 10MΩ or special 4.56GΩ, HVC can produce them, with extremely low Minimum Order Quantities (MOQ). * Rapid Delivery System: By optimizing the thick film sintering process, HVC controls standard lead times to 4-6 weeks. For urgent line-down projects, a 2-week rapid response channel can be provided.
To ensure a seamless transition, HVC engineers have compiled the following Pin-to-Pin replacement list for key models, based on KOA's original specifications and actual measurement data.
Please note: The HVC HVRGXP series fully covers KOA's various size specifications, including 9.6mm (small), 26mm (medium), and 30mm (large).
| KOA Original Model (EOL) | KOA Specification (Power/Resistance/Tolerance) | HVC Replacement Model | HVC Dimensions (L×H) | Detailed Replacement Analysis |
|---|---|---|---|---|
| RK92-18DD-L51004D100 | 1W / 100kΩ / ±5% | HVRGXP5.10 | 9.6 × 4.8 mm | Compact Replacement. Designed for space-constrained portable probe applications, small in size but high in voltage withstand. |
| RK92-18DD1004F100 | 1W / 100kΩ / ±1% | HVRGXP5.10 | 9.6 × 4.8 mm | High-Precision Upgrade. HVC offers a ±0.5% (D-grade) tolerance option, superior to the original, enhancing sampling accuracy. |
| RK92-11HD1006F | 2W / 10MΩ / ±1% | HVRGXP7.26 | 26.0 × 6.5 mm | Core Mainstream Replacement. Perfectly matches KOA's most classic 2W/26mm specification, with identical pin spacing. |
| RK92-11HD307J | 2W / 30MΩ / ±5% | HVRGXP7.26 | 26.0 × 6.5 mm | High Resistance Stability Optimization. For resistance values above 30MΩ, HVC has optimized moisture resistance. |
| RK92-G2DA83D100 | 4W / 100Ω / ±10% | HVRGXP7.26 | 26.0 × 6.5 mm | High Power Density Replacement. Achieves 4W power dissipation in a 26mm size, with a 20% improvement in pulse withstand capability. |
| RK92-10CD107K | 1W / 10MΩ / ±10% | HVRGXP7.26 | 26.0 × 6.5 mm | General-Purpose Replacement. Addresses the shortage of KOA's 1W long-size version, providing higher voltage margin. |
| RK92-18FL4WD105K | 4W / 1MΩ / ±10% | HVRGXP7.30 | 30.0 × 7.0 mm | Ultra-High Voltage Replacement. The 30mm length provides a larger creepage distance, suitable for 10kV+ application environments. |
Note: The suffixes in HVC model numbers (e.g., 7.26, 5.10) represent the physical dimensions of the substrate, ensuring that the mounting hole spacing is identical to the original KOA part.
To help customers smoothly navigate the RK92 EOL period, HVC provides a standardized integration process:
Parameter Alignment Period (1-3 days): Customers provide the original KOA model (e.g., RK92-11HD...), and HVC issues a detailed specification comparison report.
Sample Validation Period (1-2 weeks): HVC provides free samples for customers to conduct on-board testing (focusing on: mounting dimensions, voltage withstand test, temperature rise performance).
Small-Batch Pilot Production (4 weeks): Conduct a small-batch trial run of 100-500pcs to verify batch consistency.
Safety Stock Establishment (Long-term): Sign a supply guarantee agreement, and HVC establishes VMI (Vendor-Managed Inventory) to ensure long-term stable supply.
In today's supply chain full of uncertainties, choosing the HVC HVRGXP series is not just about replacing an EOL KOA resistor; it's about introducing an expert partner in high-voltage resistors for your equipment.
We guarantee the quality and supply security of every resistor with a rigorous high-voltage insulation engineering approach.
Please contact the HVC technical team to get the KOA RK92 EOL Replacement Cross-Reference Table and free test samples.
Contact: Sales Department
Phone: +86 13689553728
Tel: +86-755-61167757
Email: sales@hv-caps.com
Add: 9B2, TianXiang Building, Tianan Cyber Park , Futian, Shenzhen, P. R. C